Flannel is considered
as a soft fabric, which is either brushed or unbrushed in texture. Originally, The flannel fabric was made from worsted yarn and carded wool. The new flannel is
made of soft cotton, synthetic fibers, or wool. The unique thicker weave makes
flannel durable and ideal for winters. For a fuzzier texture, flannel fabric is
brushed by running a fine metal comb in it before or after weaving. The unique
quality of the flannel is the way its yarn is woven. Because of the loose
weaving of the yarn, it gets more air pockets in its fibers.
PRODUCTION OF THE
FLANNEL FABRIC:
It takes a few steps
to produce a flannel fabric:
- BASE MATERIAL: The first step is to obtain the base material. The selected material could be wool, cotton, or synthetic textile. Silk and other finer fabrics are not appropriate for the production of flannel fabric.
- SPINNING OF YARN: There
could be some considerations for the flannel yarn, but otherwise, the
fabric yarn is spun and manufactured in the same way as the textile yarn.
- FABRIC WEAVING: To
make a flannel, twill, or plain weave is used. The woven fiber could be
napped on each side to form a soft texture that conceals the weave.
Napping is the procedure that distresses the spun thread and gives out the look of unspun fiber. Since the fiber is woven into a matrix, it stays together.
- FINAL TREATMENTS: Synthetic flannel is often given a flame-retardant
layer. Wool is not affected by any treatments as it is flame-resistant.
Any sort of treatment could be applied in the cotton flannel. The most
organic flannel material present in the market is Merino wool flannel.
APPLICATIONS OF THE
FLANNEL FABRIC:
Flannel fabric suppliers deliver a
variety of flannel in the market. These are used for different purposes.
- ATTIRES: The plaid flannel button-down is famous for outdoor lifestyles. Flannel fabric is used in shirts, sweaters, cardigans, and all other winter garments.
- ACCESSORIES: Flannel
fabric is used to make belts, bags, and purses, mostly in a plaid color
pattern.
- HOMEWARES: Flannel
fabric is also used to make homewares and decoration items. This fabric is
preferred to make blankets and bedsheets due to the warmth, softness,
moisture-wicking, and perceived coziness it delivers.
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